POLTEC Technical Data

 

1. 1. POLTEC UHMW-PE Polymer relationship - Intrinsic Viscosity to Molecular Weight

This chart shows the various molecular weights available in polyethylene. Enhanced performance characteristics are directly related to molecular weight. When comparing the abrasion resistance, the higher the molecular weight, the greater the wear life. POTEC UHMW-PE offers exceptional wear resistant properties.

POLTEC is made from the highest molecular weight polyethylene that is consistently available.



2. 2. Relative Abrasion Resistance - Sand Slurry Test

The abrasion resistance of is POL-TEC clearly demonstrated by measuring its loss of volume against other materials. Test samples are spun for a total of 7.5 hours at 1,750 rpm in a water(50%) and sand(50%) mixture

POLTECUHMW-PE attained an abrasion index rating of 10; results for the other materials tested are shown in relation to POL-TEC. Even though POL-TEC UHMW-PE is exceptionally tough, it is gentle with other materials it works with. UHMW-PE can significantly increase the wear life of contacted moving surfaces. It outwears steel 3 to 1 in sliding wear application.

Material

Abrasion Index
POLTEC UHMW-PE
Nylon 6/6
Polyurethane (D-70)
TFE
HD-PE
Stainless Steel
Polycarbonate
Carbon Steel
Polyacetal
Phosphor Bronze
Phenolic Laminate L.E.
Yellow Brass
Hard Neoprene Rubber
Hickory Wood

10
24
27
72
80
84
96
100
110
120
190
400
800

950

3. Relative Coefficient of Sliding Friction

    This chart compares various materials to UHMW-PE. The lubricating qualities of UHMW-PE eliminate the need for lubrication, significantly reducing downtime and costly maintenance. Its low coefficient of friction allows equipment to operate smoother and quieter. It makes an excellent bearing material reducing friction and drag as well as the amount of wear, noise and abrasion associated with steel parts. UHMW-PE is an local material for dock facing and marine fender.

    Materials Used

    Relative Coefficient of Sliding Friction
    Steel to steel
    UHMW-PE to Rolled Steel
    UHMW-PE to Stainless Steel
    UHMW-PE to UHMW-PE
    Urethane to Steel
    Nylon to Steel
    Teflon to Steel
    Acetal to Steel
    0.30 - 0.40
    0.14
    0.13
    0.11
    0.70
    0.20
    0.11
    0.20

4. Physical Properties

This chart shows the physical properties of UHMW-PE. It should be noted that POLTEC UHMW-PE has the highest impact resistance of all thermal plastics. UHMW-PE has an outstanding low temperature impact strength plus high impact energy absorption. As an example of toughness, POLTEC UHMW-PE is used in gears and hammers.

Property

Units

ASTM Procedure

Results
Density at 23¡É
Hardness, Rockwell "R"
Ultimate Tensile Strength at 2"/min.
Tensile Yield Strength at 2"/min.
Tensile Yield Elongation at 2"/min.
Elongation at Break at 2"/min.
1% Secant Modulus
Izod Impact at 23¡É
Izod Impact at - 40¡É
Durometer "D" Hardness
Deflection Temp. at 66 psi
Deflection Temp. at 264 psi
Vicat Softening Point
Coefficient of Linear Thermal Expansion
g/cc
R
psi
psi
%
%
psi
f.p.i.n.
f.p.i.n.
D/15sec
¡É
¡É
¡É
D 792
D 785
D 638
D 638
D 638
D 638
D 790B
D 256A
D 256A
D 2240
D 648
D 648
D 1525B
D 696
0.941
64
6400
3400
14
350
175,000
Non-Break
Non-Break
67
80
47
136
9.1×10-5

5. Tensile Yield Strength

This chart illustrates the psi of POL-TEC at various temperatures. At 72oF, UHMW-PE exhibits exceptional tensile strength on which a weight basis is better than that of steel.

6. Compression Deformation

This chart illustrates the compression strength of POLTEC UHMW-PE for engineering purposes.

7 .UHMW-PE Chemical and Corrosion Resistance

This chart illustrates the chemical resistance of POLTEC UHMW-PE. Strong oxidizing agents and most aggressive chemicals have virtually no effect. UHMW-PE does not absorb moisture, bacteria, fungus growth and ice will not adhere to its surface, POL-TEC is an ideal material for parts operating in a chemical and corrosive environment such as sewage treatment and chemical processing plants.

Inorganic

At 22.2 ¡É

At 60 ¡É

Chemical

Time(days)

Weight ch- ange (%)

Appearance

Time(days)

Weight ch-ange (%)

Appearance

Chromic Acid (1N)

30

+ 0.34

Slight Yellow

10

- 0.15

Slight yellow

Hydrochloric Acid,37%

30

+ 0.24

Light Tan

10

+ 0.40

Tan

Hydrogen Peroxide, 30%

30

- 0.01

No change

10

+ 0.04

No change

Nitric Acid, 50%

30

+ 0.78

Brittle, attacked

10

+ 4.44

Brittle, attacked

Phosphoric Acid, 85%

30

+ 0.07

No change

10

+ 0.03

No change

Sodium Hydroxide, 30%

5

- 0.50

No change

-

-

-

Sodium Hypochlorite

30

+ 0.04

No change

10

+ 0.21

No change

Sulfuric Acid, Fuming

-

-

Decomposed in 1

Day

-

-

-

100%

30

+ 0.26

Slight change

10

+ 1.00

Black, attacked

50%

30

- 0.06

No change

10

- 1.14

Slight change

Water, Synthetic Sea

30

+ 0.13

No change

10

+ 0.22

No change

Organic

Acetic Acid

30

+ 0.87

Slight Brown

8

+ 0.83

Slight brown

Acetone

30

+ 0.24

No change

4

+ 0.45

No change

Benzene

30

+ 6.30

Slight change

4

+ 8.11

Slight change

Carbon Tetrachloride

30

+ 18.8

Swelled, attacked

4

+ 22.4

Swelled, attacked

Ethanol

30

+ 0.03

No change

4

- 0.01

Slight change

Ethyl Acetate

30

+ 1.34

Slight change

4

+ 1.86

Slight change

Ethyl Ether

30

+ 3.9

Slight change

-

-

-

Ethylene Dichloride

30

+ 12.2

Swelled, attacked

-

-

-

Gasoline

30

+ 4.81

Slight change

4

+ 6.61

Slight change

Oil, Licensed

30

- 0.70

No change

8

- 0.23

No change

Olive

30

- 0.50

No change

8

- 0.12

No change

Transformer

30

+ 2.4

Slight change

8

+ 6.35

Slight swelling

Toluene

30

+ 7.0

Slight swelling

8

+ 10.9

Slight swelling

Trichlorethylene

30

+ 15.0

Swelling, brown

8

+ 26.3

Swelled

Xylene

30

+ 7.1

Slight swelling

8

+ 15.5

Swelled

 


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